Rua Nicolau Monteiro 137, Sala 101 - Vargem Alta - ES

Excellent, Productivity and safety in machine form

Manual Cutter for Refractory Blocks - EX 500 BMM

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Technical specifications

Meets NR12.
Cutting disc: 350 mm to 500 mm in diameter, 25 mm shaft hole.
Through-cut capacity: height of up to 175 mm in one operation and 360 mm in two operations (500 mm disc)
Tilting cutting system with manual height adjustment that allows cuts not pierced up to a height of 160 mm between the cutting table and the blade (350 mm).
Fixed work table with free measures of 550 X 560 mm
Total installed power 4.5 kW.
Main motor with 6 CV - 3F 220/380/440 V magnetic brake - 4 poles, 220V brake coil voltage.
Machine dimensions: Comp. 2502 mm x Width 985 mm x Height 1960 mm.
Approximate total weight: 900 kg

Features

NCM: 8464.10.00;
Equipment prepared for wet cutting (optional dry cutting);
Laser cut alignment system (red);
Exclusively manual cutting system by handle with reduced traction, providing less operational effort;
Standard machine elements (ISO / DIN);
Equipment built in tubes and sheets made of SAE 1020/1045 steel and nodular cast iron;
Bilateral sealing system of the bearing with double seals and water deflector on the disc side;
Equipment freely supported on a regular floor and prepared for lifting by bridges and winches;
Electrical panel (NR10-IP54) with 220/380/440 V supply voltage and 24VAC control voltage, emergency button with key / security lock on the control panel and electrical panel protection box with security door;
Emergency safety system with immediate disc stop (1.5 seconds) in case of unwanted or accidental opening of the access door to the cutting system (requirement NR12);
Security panels for closing all equipment, with some movable / removable parts for maintenance and hinged front doors, with an electric emergency stop safety device in case of opening during operation (NR12);
Antioxidant paint based on Epoxy Bi-component with high resistance to humidity and aggressive environments;
This equipment does not accompany production inputs, such as diamond tools.

Included Items

Operation / maintenance manual.
Supply of 4 (four) Magnetic Bases for fixing the refractory / block.

Options

System for capturing wet waste per box / decantation tank and recirculation by submerged pump 220V.
Dust collection system with Ø 6 ”outlet (Vacuum not included)
Manual device for angled cuts between -45º Manual rotating device for transverse and / or longitudinal cuts in tubes and shackles.

Regulatory Standard Information (NR-12)

In order to provide greater safety to users and machine operators, some preventive measures and the installation of new safety devices have been implemented, as described below. Two mushroom emergency keys with double contact will be installed at the ends of the machine in order to guarantee its total shutdown by its operator or any close person trained with greater agility and speed, in case of any incident or abnormality in the operation of the machine.

The mobile protection grids will be supervised by magnetic keys, double contact, which will detect any movement of the same, in case of an attempt to open during the cutting operation and will cause the security system to cease all operation immediately. Any and all interventions that are made on the machine, whether by activating a safety sensor or "knocking" the machine's emergencies, will cause the entire machine to enter emergency mode and stop its full operation immediately. It will only be released again when the faults are verified, "reset" and given a new start command in the process.

All safety mechanisms (magnetic keys and emergency buttons) will be monitored individually by dedicated safety relays, which are available at all times.

Monitoring each safety device and itself, that is, if there is an internal failure in the relay, whether due to bad contact, the presence of dust, or eventual damage to the device, it goes into error and generates a failure in the system, blocking its operation. All safety devices will remain active even in manual mode. The entire process of the machine, automatic or manual, is assembled in order to ensure that its operators do not have the need to be in direct contact with the risk areas of the machine, it will only be necessary for the operator to feed the machine with the part to be cut, and give a START command so that the process starts and ends automatically.